CATHAY tower mill vertical fine grinding low consumption and high efficiency micro powder

CATHAY Tower Mill: Energy-saving Pioneer in Vertical Fine Grinding

1. Vertical structure, high-efficiency fine grinding shows strength

Adopting a unique vertical cylinder design, the grinding space is concentrated and highly closed. When working, the built-in stirring device rotates at high speed, driving the grinding media (steel balls or steel segments) and the material to form a strong shear, impact and grinding effect in the cylinder. This vertical layout allows the material to be ground more fully under the dual effects of gravity and centrifugal force, and can grind the material from coarse particles to micron or even nanometer level. It is particularly good at ultra-fine grinding operations, and the finished product fineness can reach - 20 microns, accounting for more than 90%, far exceeding the fine grinding capacity of traditional horizontal mills.

2. Low consumption and energy saving, more economical operating costs

Compared with traditional ball mills, the energy consumption of tower mills is reduced by 30%-50%, thanks to its efficient energy conversion efficiency-the stirring device directly acts on the grinding media and materials, reducing energy loss. At the same time, the equipment power configuration is reasonable. When achieving the same fine grinding effect, the power consumption per unit product is significantly lower. Long-term use can save a lot of energy costs for enterprises, especially suitable for large-scale continuous production scenarios.

3. Uniform grinding and better quality of finished products

By optimizing the structure and speed of the agitator, the movement trajectory of the grinding medium in the tower mill is more reasonable, and the grinding force on the material is uniform and continuous. The finished product has a narrow particle size distribution, no excessively large particles or excessively fine dust, strong consistency, and can accurately meet the stringent requirements of high-end material processing for particle size. Whether it is mineral fine grinding in mine beneficiation, ultrafine processing of raw materials in the chemical industry, or powder preparation in the production of new materials, stable finished product quality can be guaranteed.

4. Compact structure and more efficient space utilization

The vertical design makes its footprint only 1/3-1/2 of the horizontal mill with the same capacity, which is especially suitable for workshops or production lines with limited space. The equipment has a high degree of integration, and the feeding, grinding, and discharging systems are compactly connected. There is no need for complex auxiliary equipment layout, which can effectively save plant space and reduce the overall construction cost of the production line. At the same time, the vertical structure is also convenient for connecting with other equipment (such as classifiers and conveyors) to form an automated production process.

5. Wide application and strong adaptability in multiple fields

In the mining industry, it can be used for fine grinding and re-grinding of metal ores (such as gold and copper) and non-metallic ores (such as graphite and kaolin) to improve the recovery rate of mineral processing; in the metallurgical field, it is suitable for the preparation and refinement of metal powders; in the chemical industry, it can ultra-finely grind raw materials such as pigments and catalysts to enhance their reactivity; in the field of new materials, it provides high-precision grinding support for ceramic powders, battery materials, etc. Whether it is wet grinding or dry grinding, it can be flexibly adapted to meet the processing needs of different materials.

6. Intelligent operation and more convenient operation and maintenance

Equipped with an intelligent control system, it can monitor key parameters such as grinding chamber pressure, temperature, motor current, etc. in real time, and adjust the stirring speed, feed amount, etc. through the touch screen to achieve precise control. The equipment is equipped with a complete fault warning function, which automatically alarms and shuts down for protection in abnormal situations to reduce the risk of equipment damage. In terms of maintenance, the cylinder is equipped with a convenient inspection door, which makes it easy to add and replace grinding media. The replacement process of wearing parts (such as linings and agitator blades) is simple, which reduces downtime for maintenance.

7. Wear-resistant and durable, longer equipment life

The grinding chamber lining is made of high-wear-resistant rubber or wear-resistant alloy materials, with excellent impact resistance and wear resistance, and can withstand long-term friction and impact of grinding media. The agitator blades are made of high-strength wear-resistant steel and strengthened by special heat treatment processes, which greatly extends the service life. The overall sealing performance of the equipment is good, which reduces material leakage and external impurities intrusion, reduces the risk of component corrosion, and ensures long-term stable operation of the equipment.

8. Brand guarantee, worry-free after-sales service

CATHAY tower mill has accumulated many years of experience in the research and development of fine grinding equipment. From design to production, it strictly controls quality throughout the process to ensure that each equipment meets the performance standards. The professional after-sales team provides on-site installation and commissioning, technical training, regular inspections and other services, responds to customer needs 7×24 hours a day, and promptly solves problems in equipment operation, so that enterprises can produce without worries.

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