CATHAY high gradient magnetic separator Strong gradient magnetic field Efficient separation of weak magnetic minerals

CATHAY high gradient magnetic separator: an excellent choice for the separation of weak magnetic minerals

1. Innovative magnetic separation technology to overcome the problem of weak magnetic separation

CATHAY high gradient magnetic separator relies on cutting-edge technology to build a powerful and precise magnetic separation system. Its core magnetic system uses high-performance rare earth neodymium iron boron permanent magnet materials and a unique magnetic field design to generate an ultra-strong magnetic field of up to 15,000 gauss, and the magnetic field gradient far exceeds similar products. During the sorting process, the uniform background magnetic field is converted into a high gradient magnetic field through a carefully arranged ferromagnetic medium matrix, so that weak magnetic mineral particles can be keenly captured in subtle magnetic field changes, greatly improving the adsorption capacity of weak magnetic substances and solving the pain point that traditional magnetic separation equipment is difficult to handle weak magnetic minerals.

2. Widely adaptable to meet the needs of multi-mineral sorting

Whether it is hematite, limonite, siderite, manganese ore in the field of ferrous metals, wolframite, tantalum-niobium ore in the field of non-ferrous metals, or monazite and zircon sand in rare metals, as well as quartz, feldspar, kaolin and other non-metallic minerals, CATHAY high-gradient magnetic separator can show its prowess. It is not only suitable for the selection and purification of various weakly magnetic minerals, but also can efficiently complete the iron removal and purification of non-magnetic minerals. It plays a key role in mining, ore processing, industrial raw material purification and other scenarios, and provides strong support for mineral processing in different industries.

3. Excellent performance, achieving efficient and accurate sorting

Ultra-high recovery rate: With the strong adsorption of weakly magnetic minerals by high-gradient magnetic field, combined with the carefully designed sorting process, the recovery rate of magnetic minerals can reach an astonishing 95% or more, so that precious mineral resources can be fully recovered, reducing resource waste and creating more value for enterprises.

Accurate grade improvement: While ensuring a high recovery rate, the effect of improving the grade of the concentrate is significant. The grade of the concentrate after separation is significantly higher than that of the original ore. Taking hematite as an example, the grade of the concentrate can be increased by 10-20 percentage points, meeting the stringent requirements of high-end smelting for raw material quality.

Large processing capacity: The equipment is compact and efficient in design, with a wide range of single-unit processing capacity, ranging from several tons to tens of tons per hour. It can be flexibly configured according to the production scale of the enterprise, and can be easily integrated into large-scale production lines to ensure efficient production rhythm.

4. Structural optimization to ensure stability and durability

Strong and durable magnetic system structure: The magnetic system is made of high-strength alloy material, and has excellent impact and wear resistance after special process treatment. It can operate stably in harsh mineral processing environment, with a service life of more than 10 years, reducing the frequency of equipment replacement and maintenance costs.

Optimized swivel and medium system: The swivel adopts high-precision manufacturing technology, runs smoothly, and works with the magnetic medium to ensure uniform passage of slurry and avoid blockage. The magnetic medium is made of high-quality stainless steel wire, which is specially woven and magnetized to enhance the adsorption capacity of weakly magnetic minerals, while ensuring good flushing effect and extending the service life of the medium.

Reliable protection and sealing design: The whole machine has perfect protection measures, and the outer shell is made of corrosion-resistant materials to effectively resist erosion from harsh working conditions such as moisture, acid and alkali; sealing technology is used in key parts to prevent slurry leakage, ensure the normal operation of precision parts inside the equipment, and improve the stability and reliability of equipment operation.

5. Intelligent control to reduce the difficulty of operation and maintenance

Advanced automatic control system: CATHAY high-gradient magnetic separator is equipped with an intelligent PLC control system. Operators can conveniently adjust and monitor key parameters such as magnetic field strength, ring speed, slurry flow, and flushing time in real time through an intuitive touch screen interface. The system also supports remote control function, so even if you are in a different place, you can always grasp the operating status of the equipment and adjust production parameters in time.

Fault diagnosis and early warning function: Built-in advanced fault diagnosis module can monitor the operating status of each component of the equipment in real time. Once an abnormality is detected, the system will immediately issue an alarm, accurately locate the fault location and cause, and provide detailed information for maintenance personnel, greatly shortening the troubleshooting and repair time, and ensuring production continuity.

Simple maintenance design: The structural design of the equipment fully considers the convenience of maintenance, and the layout of each component is reasonable and easy to disassemble and install. Daily maintenance only requires regular inspection of the wear of key parts such as the magnetic system, rotating ring, and medium, and simple cleaning, lubrication, and replacement of wearing parts, which can reduce the company's operation and maintenance costs and manpower investment.

6. Green energy saving, practice sustainable development

Efficient and energy-saving magnetic separation technology: By optimizing the magnetic circuit design and equipment operating parameters, while ensuring strong magnetic separation performance, it effectively reduces energy consumption. Compared with traditional magnetic separation equipment, CATHAY high-gradient magnetic separator can reduce energy consumption by 20% - 30%, saving a lot of electricity expenses for enterprises, which is in line with the current industry trend of green production, energy conservation and emission reduction.

Environmentally friendly design concept: During the operation of the equipment, no harmful gases and waste residues are discharged, and there is no pollution to the environment. At the same time, in the slurry treatment link, through the reasonable design of the flushing process and water circulation system, the utilization rate of water resources is improved, the waste of water resources is reduced, and the company is helped to achieve sustainable development goals.

7. CATHAY brand guarantee, caring service throughout the process

As a trusted brand in the industry, CATHAY provides a full range of quality assurance and caring services for each high-gradient magnetic separator. From equipment selection consultation, customized solution design, to on-site installation and commissioning, operator training, to later equipment maintenance and parts supply, CATHAY's professional team follows up throughout the process to ensure that customers have no worries when using the equipment. The 7×24-hour after-sales hotline is on call at any time to quickly respond to customer needs and provide professional and efficient services to maximize the return on customer investment.

Choosing CATHAY high-gradient magnetic separator means choosing an efficient, accurate and stable mineral sorting solution. Join hands with CATHAY to start a new journey of mineral processing and create brilliant achievements together.

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