CATHAY belt type iron remover, strong magnetic adsorption iron removal, protecting equipment safety

CATHAY Belt-type Iron Remover: Strong magnetic escort, efficient removal of ferromagnetic impurities

1. Strong magnetic core, accurate iron removal

CATHAY belt-type iron remover uses high-performance permanent magnets or electromagnets as the core to build a strong and stable magnetic field system. The magnetic system of the equipment adopts a unique arrangement to ensure that the magnetic field strength is evenly distributed in the working area. The surface magnetic field strength can reach 8000-15000 Gauss, which can effectively adsorb ferromagnetic impurities with a particle size as small as 0.1mm. When the material passes under the iron remover with the conveyor belt, the ferromagnetic impurities in it overcome the friction and gravity of the material under the action of the strong magnetic field force and are firmly adsorbed on the surface of the iron remover's tape. With the continuous operation of the tape, the adsorbed iron impurities are transported to the unloading area outside the magnetic field, and are separated from the tape under the dual action of gravity and scrapers, and fall into the iron collection box to complete the iron removal process. The entire iron removal process does not require manual intervention, and continuous and automatic iron removal is achieved. The iron removal efficiency is as high as 98% or more, ensuring that the ferromagnetic impurities in the material are accurately removed.

2. Multi-scenario adaptation, protecting production in multiple industries

Mining field: In the crushing, screening, grinding and other links of mines, CATHAY belt iron remover can effectively remove iron parts (such as nails, iron filings, bolts, etc.) mixed in the ore, prevent these impurities from entering crushers, ball mills and other equipment, prevent the internal parts of the equipment from being worn, stuck or even damaged, extend the service life of the equipment, and reduce maintenance costs. Taking the ball mill as an example, after installing the iron remover, the number of shutdowns and repairs caused by iron impurities can be reduced by more than 80%.

Building materials industry: For the production of building materials such as cement, sand and gravel, and ceramic raw materials, the equipment can remove ferromagnetic substances mixed in the raw materials to ensure the quality of building materials products. In cement production, if the iron impurities in the raw materials are not removed, it will affect the strength and color of the cement; after using the CATHAY belt iron remover, the iron impurity content can be controlled below 0.01%, ensuring that the cement quality meets the standards.

Power industry: In the coal-fired transportation system of thermal power plants, iron impurities in coal can be removed to prevent iron parts from entering equipment such as coal mills and coal feeders, avoid equipment failures, ensure the stable operation of generator sets, and reduce the risk of power outages caused by equipment failures.

Papermaking industry: Used for iron removal of pulp raw materials, remove impurities such as iron filings and iron wires in raw materials, prevent these impurities from damaging papermaking nets, rollers and other equipment during the papermaking process, and avoid quality problems such as holes and stains in paper, thereby improving the yield and quality grade of paper.

Food industry: Made of materials that meet food-grade hygiene standards, it can effectively remove ferromagnetic impurities in raw materials in grain processing, food raw material transportation and other links, ensure food hygiene and safety, meet the strict quality standards of the food industry, and ensure consumers' dietary health.

3. Performance advantages to ensure efficient and stable operation

Strong and durable magnetism: The permanent magnetic belt remover adopts rare earth permanent magnetic materials with high coercivity and high remanence (such as neodymium iron boron), and the magnetic field strength attenuation rate is low. Under normal use, the magnetic field strength attenuation does not exceed 5% within 5 years, and frequent magnetization is not required, and the maintenance cost is low; the electromagnetic remover can flexibly control the magnetic field strength by adjusting the current size to adapt to different iron removal needs. The magnetic field disappears after power failure, which is convenient for maintenance and cleaning.

Continuous iron removal: The equipment runs synchronously with the conveyor belt, and can achieve 24-hour continuous iron removal. The iron removal capacity matches the conveyor belt conveying capacity. It can process 10-500 tons of materials per hour, meet the iron removal needs of large-scale production, and ensure that the production process is not interrupted.

Strong adaptability: It can adapt to conveyor belts of different widths (500-2000mm), and the installation method is flexible. It can adopt various installation forms such as hanging and floor-standing to adapt to different production sites and conveying equipment layouts. The equipment can work stably at an ambient temperature of -20℃-60℃, resist the influence of harsh environments such as dust and humidity, and has high reliability.

Intelligent protection: Equipped with complete protection devices, when the equipment has abnormal conditions such as belt deviation and motor overload, it will automatically sound an alarm and shut down to avoid equipment damage; some models also have remote monitoring functions, which can monitor the operating status of the equipment in real time, so that operators can find and deal with problems in time and improve equipment management efficiency.

4. Structural design, taking into account durability and safety

High-strength body: The frame is welded with high-quality steel. After anti-corrosion treatment, it has excellent corrosion resistance and deformation resistance. It can work stably under harsh working conditions for a long time, and the service life is more than 10 years.

Wear-resistant tape: The tape is made of high-strength wear-resistant rubber material, and the surface is covered with a wear-resistant layer. It can withstand the friction and impact of iron impurities. The service life is 2-3 times longer than that of ordinary tape, reducing the frequency and cost of tape replacement.

Safety protection: The rotating parts of the equipment are equipped with protective covers to prevent accidental contact by operators and ensure production safety; the electrical system adopts explosion-proof design and can be used safely in environments with flammable and explosive gases, meeting the safety requirements of special industries.

5. CATHAY brand guarantee, caring service throughout the process

CATHAY belt iron remover strictly controls quality in every link from research and development to production. The equipment undergoes strict performance testing before leaving the factory to ensure that indicators such as magnetic field strength and iron removal efficiency meet the standards. The professional team provides customers with one-stop services from equipment selection, installation and commissioning to operator training, and recommends the most suitable equipment model and installation plan based on the customer's conveying volume, material characteristics, conveyor belt width and other parameters. The 7×24-hour after-sales hotline responds to customer needs at any time, provides timely fault repair and parts replacement services, and allows customers to use it without worry. Choose CATHAY belt iron remover to build a solid iron removal defense line for the production process, improve product quality, reduce equipment loss, and help enterprises produce efficiently.

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