CATHAY belt conveyor Continuous and stable conveying Optimum choice for large flow material transmission

CATHAY belt conveyor: belt drive, open the efficient mode of material transportation

1. Belt drive, realize continuous large-volume transportation

CATHAY belt conveyor uses rubber or PVC conveyor belt as the core carrier, drives the active roller through the motor, and drives the conveyor belt to operate with the help of the friction between the roller and the conveyor belt, so as to realize the continuous transportation of materials. The conveyor belt adopts the circular seamless docking process, and the joint strength reaches more than 90% of the original belt, avoiding deviation and slipping during operation. The equipment can be designed as horizontal conveying, inclined conveying (maximum inclination angle ≤18°) or combined conveying according to the conveying requirements. The conveying capacity can reach 10-1000 tons per hour, and the conveying distance can be extended to 1000 meters at most, which can easily meet the large-volume and long-distance conveying needs of large-scale production scenes, so that material transmission can be changed from intermittent to continuous, greatly improving production efficiency.

2. Multi-material compatibility, covering the entire industry conveying scene

Mining field: Whether it is large pieces of ore (particle size ≤300mm), mineral powder or tailings sand, CATHAY belt conveyor can stably convey. In open-pit mines, the blasted ore can be transported from the mining area to the crushing station; in the ore dressing plant, the crushed ore can be accurately transported to the ball mill, and the material loss rate during the transportation process is less than 0.5%, ensuring the full utilization of mineral resources.

Building materials industry: suitable for various building materials such as cement, sandstone, bricks, and plates. In cement plants, cement clinker can be transported from the kiln head to the storage bin, and the surface of the conveyor belt is treated with anti-sticking to reduce cement adhesion; in stone processing plants, marble and granite plates can be transported, and the buffer device equipped can avoid collision damage to the plates to ensure product quality.

Manufacturing industry: suitable for assembly line transportation of parts and finished products. In automobile production workshops, conveyor belts can carry automobile parts to flow between various workstations, and cooperate with automated equipment to achieve precise docking; in home appliance manufacturing, large parts such as refrigerator and washing machine shells can be smoothly transported to improve the continuity of the production line.

Logistics warehousing: used for sorting and transportation of parcels and goods. In the express sorting center, the belt conveyor cooperates with the code scanning equipment and the sorting robot arm to realize the automatic sorting and conveying of the parcels, and the conveying speed can reach 1-3m/s, which greatly improves the logistics processing efficiency.

Agricultural field: It can transport agricultural products such as grain, fruits and vegetables, and feed. At the grain purchasing station, bulk grain can be transported from the transport vehicle to the granary. The conveyor belt is made of food-grade materials to ensure that the grain is not contaminated; in the fruit processing plant, the soft cushion layer on the conveyor belt can protect the fruit from being squeezed and damaged.

3. Structural optimization, taking into account durability and safety

High-strength frame: It is welded with H-shaped steel or channel steel, and is shot blasted and rust-proofed and painted. It has strong corrosion resistance and deformation resistance. It can adapt to harsh working environments such as high temperature, humidity, and dust, and has a service life of more than 15 years.

Wear-resistant conveyor belt: Choose conveyor belts of different materials according to the characteristics of the materials. When conveying hard materials such as ore, use steel cord rubber belts with a tensile strength of more than 2000N/mm, and the wear resistance is 3 times higher than that of ordinary conveyor belts. When conveying light materials such as food and electronic components, use food-grade PVC belts with a smooth surface and easy cleaning, which meet hygiene standards.

Safety protection devices: Equipped with safety devices such as deviation detection, slip alarm, and emergency stop button. When the deviation of the conveyor belt exceeds the set value, the deviation detection device immediately issues an alarm and automatically corrects the deviation; when slipping occurs, the system quickly stops and displays the fault location to avoid equipment damage and safety accidents.

Easy maintenance design: Rollers, rollers and other components are installed in a modular manner. There is no need to disassemble the entire machine when replacing, and the maintenance time is shortened to less than 30 minutes; the inspection channel and observation window are set up to facilitate operators to regularly check the operating status of the equipment and reduce maintenance costs.

4. Performance advantages, helping to reduce costs and increase efficiency

Low operating energy consumption: using high-efficiency energy-saving motors and precision reducers, the transmission efficiency is as high as 95% or more. Under the same conveying volume, the energy consumption is 20%-30% lower than that of the chain conveyor, and the annual electricity saving can reach 5000-20000 degrees.

High conveying stability: the roller group is arranged with equal spacing, and the amplitude of the conveyor belt is ≤2mm during operation. It can convey fragile materials (such as glass products and ceramic parts) without damage, and the qualified rate of finished products is increased to more than 99%.

Flexible speed regulation: equipped with a variable frequency speed regulation system, the conveying speed can be adjusted steplessly within the range of 0.5-5m/s, and can be adjusted in real time according to the processing capacity of downstream equipment to avoid material accumulation or insufficient supply, and realize accurate control of production rhythm.

5. CATHAY brand guarantee, worry-free service throughout the process

Each belt conveyor undergoes a 72-hour no-load operation test and a 24-hour material test before leaving the factory to ensure that the performance meets the standards. We provide customized services and can design special structures according to the characteristics of the conveyed materials (such as temperature, corrosiveness, and viscosity) - when conveying high-temperature materials (≤200℃), we equip them with high-temperature conveyor belts and heat insulation covers; when conveying corrosive materials, we use stainless steel racks and acid- and alkali-resistant conveyor belts. Our professional team provides one-stop services from site survey, scheme design to installation and commissioning. We respond to customer needs with a 24/7 technical hotline and provide a 3-year warranty on key components, making customers feel more at ease.

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